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The standard was developed from a "blank sheet" of paper because a precedence-setting document did not exist. The scope and content has evolved significantly over the last six years. The first meeting of the working group was held in April The scope ultimately given to WG 7 in was as follows: The scope of the WG 7 shall be to define performance requirements in areas of minienvironments and isolators.

These requirements will focus on ways that minienvironments differ from cleanrooms in the area of monitoring, design, testing, molecular contamination, material compatibility, integrity, and microbial contamination. It was clear from the onset that this standard would be very ambitious from a number of aspects. First, as mentioned, no precedent-setting document existed to match the broad scope of the working group, although some documents existed covering limited parts of the scope.

WG 7 had to define the aspects of how these devices differed from cleanrooms. Therefore, a number of policy decisions needed to be made during the development of the document.

First, a common set of process requirements were identified, setting this equipment apart from just "a little cleanroom. Examples include very clean conditions, special atmospheres, and physical barriers to protect workers from hazardous materials. Typically, personnel work outside these devices and manipulate tools, processes, and products inside with access devices.

Access devices include manual approaches such as glove systems and automatic robotics handling systems. Transfer devices are used to move material in and out of the device. Based on the common set of process needs, it was decided to write a single standard. Separative devices, often called gloveboxes, containment enclosures or isolators, are used in the medical products and nuclear industries to provide protection to the operator as well as the process.

Isolators may be rigid- or soft-walled depending on the application. The Bibliography contains industry-specific references. However, from a unifying conceptual standpoint, a continuum of separation exists between the operation and the operator, ranging from totally open to totally enclosed systems depending on the application.

Similarly, a continuum exists for containment. The concept of separative devices is not limited to one specific industry, as many industries use these technologies for different requirements. In that light, this part of ISO provides a generic overview of the requirements involved. This part of ISO specifies the minimum requirements for the design, construction, installation, test and approval of separative devices, in those respects where they differ from cleanrooms as described in ISO and Fire, safety and other regulatory matters are not considered specifically; where appropriate, national and local regulations apply.

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document including any amendments applies.

ISO , Containment enclosures Part 2: Classification according to leak tightness and associated checking methods. ISO , Cleanrooms and associated controlled environments Part 1: Classification of air cleanliness. ISO , Cleanrooms and associated controlled environments Part 2: Specifications for testing and monitoring to prove continued compliance with ISO ISO , Cleanrooms and associated controlled environments Part 4: Design, construction and start-up.

ISO , Cleanrooms and associated controlled environments Part 1: Biocontamination control General principles and methods. ISO , Cleanrooms and associated controlled environments Part 2: Biocontamination control Evaluation and interpretation of biocontamination data. For the purposes of this document, the terms and definitions given in ISO , , and the following apply.

NOTE Some industry-specific examples of separative devices are clean air hoods, containment enclosures, gloveboxes, isolators and mini-environments. Where appropriate, airborne molecular contamination should be considered [18] [19];. The separation descriptor, where applicable, shall be taken into account. See Clause 6. The rigidity or flexibility of the separative device shall be taken into account if quantified leak rates are required.

Protection against corrosion and degradation during prolonged use shall be considered. Heat and fire resistant construction materials shall be considered when appropriate see Annex B. Where appropriate, materials used shall be checked for thermal characteristics, sorption and out gassing properties. Materials selected for viewing panels shall be tested and proven to remain transparent and resistant to changes that would prevent clear visibility.

Access devices are used to manipulate processes, products or tools within the separative device. Manipulation is achieved by manual operation or robotic handling. Where possible, consideration should be given to alternative manipulation devices that minimize the number of holes pierced through the structure of the separative device.

These systems are unlikely to maintain molecular containment, therefore alternative systems should be considered for applications requiring molecular containment. Remote-handling systems consist of mechanical or servo links between an operators hands and arms to a mechanical manipulation system within separative devices designed for specific applications. Robotic handling consists of automated systems designed to manipulate materials in a separative device following a process sequence for specific applications.

Transfer devices shall not diminish the performance of separative devices. In specific applications, transfer devices become critical in maintaining integrity of the device or process.

Some transfer devices are used as independent separative devices. Selection of a transfer device shall be based on the level of separation required by the application. The hourly leak rate of the transfer device shall not be greater than the hourly leak rate of the separative device which the transfer device serves. Transfer devices shall minimize the transfer of unwanted matter. Outline diagrams and descriptions of possible types of transfer device are included in Annex D.

These diagrams are only illustrative examples of possible configurations. In the event of power failure, transfer devices that have electrical interlocking mechanisms shall prevent access via the transfer device. Reference should be made to ISO Therefore alternative test procedures are required. Alternative states e. Guidance is given in the annexes in this part of ISO When appropriate, the airflow through one open glove port shall be measured by placing an anemometer at the centre of the glove port.

NOTE Integrity testing on some separative devices that operate close to atmosphere pressure less than 1 Pa requires detailed procedures and sensitive test equipment to establish a quantifiable leak rate. The resulting leak determines acceptability for the intended application see Annex A. NOTE Induction leaks can occur when the velocity across an orifice creates a pressure depression and induces a reverse flow through the orifice Venturi effect.

Devices that operate at low differential pressures may be compromised by induction leakage. Similarly, devices that utilise over pressure or flow to minimise or prevent the transfer of unwanted matter may be at risk from induction leakage when operating under transient volume changes such as glove entry or withdrawal. Routine tests shall be established and recorded for comparison preventative maintenance requirements.

A separative device utilises physical means, aerodynamic means, or both, to create improved levels of separation between the inside and outside of a defined volume. Physical separation means include both rigid and flexible barriers. Generally, the assurance of maintaining separation increases with the degree of rigidity of the physical separation, as shown schematically in Figure A. Examples of common types of separative device for a variety of applications are given in Table A.

However, it must be emphasised that there is not a direct relationship between airborne particulate cleanliness class, as defined in ISO , and the position of a separative device in the separation continuum. Two measures of this separation are the separation descriptor and the hourly leak rate pressure integrity. The separation descriptor [Aa:Bb] is a convenient measure when the hourly leak rate is not appropriate [25]. A four-level classification system of hourly leak rate Rh is given in ISO ISO classification is generally applied to devices with rigid physical barriers.

It is acknowledged that overlap exists with ISO , particularly with the first three items of the Figure A. Figure A. Open no curtains or screens. Operator equipped with normal cleanroom garments and gloves may reach into device for access and transfer.

Clean zone is at positive pressure. Restricted air overspill Aerodynamic and physical Access severely restricted by curtains or fixed screens.

Aerodynamic and physical Nominally enclosed; may incorporate access devices and transfer devices. Aerodynamic and physical Large degree of physical separation in design. Filling tunnel, point-of-fill device, laminar-flow tunnel, clean tunnel, sterilising oven, mini-environments for electronics. Physical Rigid construction allows pressure integrity test of leak rate.

May be operated under negative pressure. Isolators, gloveboxes, powder transfer control or hopper, animal test house isolator, biochemical instructional isolators; containment enclosures.

Physical High pressure integrity, vacuum and inert gas operation, containment at molecular level. Dual mode separative devices usually have a large degree of physical separation in their design, and may be capable of either open or contained atmosphere operation during specific periods of their operation. The configuration of the airflow supplied will be application specific. The discharge of the pressure-relief device is connected to the exhaust gas system. NOTE This does not apply to unrestricted air overspill, restricted air overspill and nominally enclosed separative devices.

Provision of operator and third-party protection is essential;. Separative devices with high pressure integrity are normally required for molecular levels necessary for anaerobic or low moisture applications. Inert gas systems should only be used with special precautions and only on equipment designed for their application. Inert gases can kill by asphyxiation. Gas systems are either once through or recirculating.

Inert-gas separative devices can provide an atmosphere almost free from oxygen and moisture. The three main gases in general use, and in order of cost, are. Active gases, e. Single-pass gas systems provide flow of gas through the separative devices without recirculation of the gas. Gases from bottled or stored systems should be reduced in pressure before admittance to a flow regulator.

From the flow regulator, the gas is piped to the inlet valve and a gas swirler or distribution head, mounted inside the separative device. The gas is swirled to the extremities of the separative device before exiting via an extract valve to discharge. A pump is used to recirculate gas. The gas passes through the inlet filter, inlet isolation valve and swirler into the separative device, similar to the single-pass system.

The return from the separative device passes through a HEPA filter and isolating valve to a molecular column s , catalytic column, or both. If solvents or other substances are released, the pump suctions and service columns should be protected by a suitable protective column containing for example activated charcoal or an appropriate absorber.

Normal practice would be to fit two columns of each type, one in use and one reforming. Molecular columns are reformed by heating and vacuuming down. Separative-device pressure is maintained by a charge-gas system in conjunction with a low-level pressure switch monitoring separative-device pressure.

Overpressure requires a pressure-relief system. Transfer devices should be of the B2 class referred to in Annex D. The pressure-relief device allows rapid volume changes e.

This annex is intended to be tutorial in nature but not exhaustive. The application of this annex is limited to gloves, gauntlets, glove sleeve systems and half-suits. Gloves tend to form the weakest link in the pressure integrity of a separative device.

Operator and product protection is limited by choice of glove system and glove material. Glove material should be appropriate for the application and process. The following list of materials gives an outline guidance but is not exhaustive. As new materials are developed, this list may expand.

For full information, glove manufacturers should be consulted. Latex, natural rubber or cis -1,4-polyisoprene is suitable in cases where great flexibility and good mechanical properties are necessary.

However, latex articles are not impermeable to gas, perish in ozone, offer no resistance to flame, hydrocarbons and oxidizing salts and poor resistance to esters, acids and bases.

The potential of life-threatening allergic reactions should be considered. Polychloroprene or poly 2-chloro-1,3-butadiene is especially recommended when good resistance to oils and greases is needed. This chloroprene is self-extinguishing, i. Polychloroprene is highly resistant to ozone, ultraviolet light, concentrated acids and bases, and strong oxidising agents. Nitrile rubber or copolymer of butadiene and acrylonitrile is recommended when good resistance to solvents is required.

Nitrile articles stand up well to aliphatic hydrocarbons and hydroxyl compounds. Although plastic, poly vinyl chloride has a certain elasticity and is recommended for its good electrical properties and resistance to chemical agents. Chlorosulfonated polyethylene offers very good resistance to H2O2, and its white colour allows good visual inspection.

Other materials are resistant to H2O2, as well. The resulting glove possesses all the technological qualities of polychloroprene but is more impermeable to gases due to the butyl layer. The chlorosulfonated polyethylene then provides protection against all strong oxidising agents. These type of gloves, which require delicate handling, are normally worn as a pre-glove or inner glove.

Separative-device gloves are made in a range of standards sizes. If several operators are required to work on the same device, the size of the largest hand is naturally chosen.

The length of the glove is chosen in accordance with the depth of the separative device. Typical lengths are mm, mm and mm. The length of the sleeving is chosen as a function of the application. Glove shapes are ambidextrous, left-hand and right-hand. For a separative device with several openings, adoption of the ambidextrous glove is advised, permitting use of the same glove with either the left or the right hand. Several cuff shapes are also available, such as conical, telescopic and cylindrical.

Varying thicknesses are available and should be selected as a function of tactile requirement, permeability, chemical resistance, mechanical strength and wear resistance. The glove-port bung is a removable item that can provide a high integrity seal when a glove or glove sleeve system is not in use. Care should be taken not to dislodge new glove. See Figures C. The sleeves have cuffs that are elasticised to provide a good secure grip. The sleeves are attached to the glove ports and are securely fastened by the action of an O-ring gaiter and metal clamp in a similar manner to a gauntlet glove.

The opposite ends of the sleeves are fitted with interchangeable glove cuff rings. It is possible to change gloves minimising risk of breaching work zone atmosphere by simply removing the old glove from the cuff ring. A sterile change method is recommended. As an example, by following the instructions while referencing Figures C. However, the glove-change system should be practised on a regular basis to ensure all operators performing the task are competent at this procedure.

Align the new glove, using the free hand, so that the thumb of the glove points upwards. Using the thumb of the hand inside the sleeve, trap the glove-cuff bead onto the centre groove of the cuff ring. Gently stretch the glove cuff into the centre groove with the free hand [see Figure C. The glove is now inside out and can be removed from the sleeve and discarded as contaminated waste;.

Key 1 glove strap assembly 2 gaiter extrusion 3 O-ring seal 4 seal 5 separative-device shell inside 6 glove 7 glove port. Key 1 new glove 2 old glove bead 3 new glove bead 4 sleeve O-ring 5 sleeve 6 old glove 7 sleeve bead. The half-suits are attached to the separative device and are normally positioned for vertical access.

Single-skin half-suits can be used on negative-pressure applications. This annex provides examples of transfer devices referred to in 7. These diagrams are only intended to be illustrated examples of possible configurations and are not normative design specifications [26]. The examples are not exhaustive. When operated in accordance with a validated transfer procedure, air can flow freely through the A1 transfer device see Figure D.

Key 1 separative-device environment 2 background environment 3 ingress 4 egress 5 sealed door 6 work surface of controlled workspace. When operated in accordance with a validated transfer procedure in a dynamic state, air flows freely through the A2 transfer device see Figure D. Key 1 separative-device environment 2 background environment 3 ingress 4 egress 5 airflow 6 work surface of controlled workspace. The B1 transfer device see Figure D. However, air from the background environment can be trapped and then released into the separative-device environment, and air from the separative-device environment can be trapped and released into the background environment.

The B2 transfer device see Figure D. Key 1 separative-device environment 2 background environment 3 ingress 4 egress 5 sealed door 6 work surface of controlled workspace 7 valve. The C1 transfer device see Figure D. Such transfer devices are not suitable for negative-pressure separative devices because unfiltered air from the background environment would be allowed to reach the separative-device environment.

C1 transfer devices are not recommended where operator and third-party protection is required in positive-pressure separative devices.

Key 1 separative-device environment 2 airflow 3 background environment 4 HEPA filter 5 positive pressure 6 ingress 7 egress 8 sealed door 9 work surface of controlled workspace. The C2 transfer device see Figure D. Such transfer devices are not appropriate for use with a positive-pressure separative device.

Key 1 separative-device environment 2 airflow 3 background environment 4 HEPA filter 5 negative pressure 6 ingress 7 egress 8 sealed door 9 work surface in controlled workspace 10 exhaust. The D1 transfer device see Figure D.

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ISO uses a specific formula to determine the maximum concentration of particles in each class per particle size. In our guide, we have detailed the full set of ISO parts and what they specify. We have also created an overview on the differences between the the latest version and standard. Use and spread our guide in order to assure continuous compliance and be up to date with the industry. GMP guidelines differentiate the allowed number of particles in the air at rest and in operation, whereas for ISO there is only one given number.

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Ask for inquiry. ISO , Figure A. Mini-environments are often used in the electronics industry with transport containers, called boxes or pods, to provide very clean process conditions. The application of barrier technology used in industry-specific separative devices called isolators is shown in ISO , Figure A.

Separative devices, often called gloveboxes, containment enclosures or isolators, are used in the medical products and nuclear industries to provide protection to the operator as well as the process. Isolators may be rigid- or soft-walled depending on the application. The Bibliography contains industry-specific references. However, from a unifying conceptual standpoint, a continuum of separation exists between the operation and the operator, ranging from totally open to totally enclosed systems depending on the application.

Similarly, a continuum exists for containment. The concept of separative devices is not limited to one specific industry, as many industries use these technologies for different requirements. In that light, this part of ISO provides a generic overview of the requirements involved. The application of this part of ISO takes into account the following limitations.

This part of ISO is not applicable to full-suits. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document including any amendments applies. ISO , Containment enclosures � Part 2: Classification according to leak tightness and associated checking methods ISO , Cleanrooms and associated controlled environments � Part 1: Classification of air cleanliness ISO , Cleanrooms and associated controlled environments � Part 2: Specifications for testing and monitoring to prove continued compliance with ISO ISO �1 , Cleanrooms and associated controlled environments � Part 3: Test methods ISO , Cleanrooms and associated controlled environments � Part 4: Design, construction and start-up 1 To be published.

Where appropriate, airborne molecular contamination should be considered [18] [19]; g specified operational states e. The separation descriptor, where applicable, shall be taken into account. The risk of concentrated leaks should be addressed. See Clause 6. The rigidity or flexibility of the separative device shall be taken into account if quantified leak rates are required. Protection against corrosion and degradation during prolonged use shall be considered.

Heat and fire resistant construction materials shall be considered when appropriate see Annex B. Where appropriate, materials used shall be checked for thermal characteristics, sorption and out gassing properties. Materials selected for viewing panels shall be tested and proven to remain transparent and resistant to changes that would prevent clear visibility. Manipulation is achieved by manual operation or robotic handling.

Where full-suits are used, reference should be made to appropriate standards. Where possible, consideration should be given to alternative manipulation devices that minimize the number of holes pierced through the structure of the separative device.

These systems are unlikely to maintain molecular containment, therefore alternative systems should be considered for applications requiring molecular containment. In specific applications, transfer devices become critical in maintaining integrity of the device or process. Some transfer devices are used as independent separative devices.

The hourly leak rate of the transfer device shall not be greater than the hourly leak rate of the separative device which the transfer device serves. Transfer devices shall minimize the transfer of unwanted matter. Outline diagrams and descriptions of possible types of transfer device are included in Annex D. These diagrams are only illustrative examples of possible configurations. Reference should be made to ISO Therefore alternative test procedures are required.

Alternative states e. Guidance is given in the annexes in this part of ISO Guidance is given in Annexes E and F. NOTE Integrity testing on some separative devices that operate close to atmosphere pressure less than 1 Pa requires detailed procedures and sensitive test equipment to establish a quantifiable leak rate.

The resulting leak determines acceptability for the intended application see Annex A. Guidance is given in Annex E. NOTE Induction leaks can occur when the velocity across an orifice creates a pressure depression and induces a reverse flow through the orifice Venturi effect. Devices that operate at low differential pressures may be compromised by induction leakage. Similarly, devices that utilise over pressure or flow to minimise or prevent the transfer of unwanted matter may be at risk from induction leakage when operating under transient volume changes such as glove entry or withdrawal.

Routine tests shall be established and recorded for comparison preventative maintenance requirements. Physical separation means include both rigid and flexible barriers. Generally, the assurance of maintaining separation increases with the degree of rigidity of the physical separation, as shown schematically in Figure A.

Examples of common types of separative device for a variety of applications are given in Table A. However, it must be emphasised that there is not a direct relationship between airborne particulate cleanliness class, as defined in ISO , and the position of a separative device in the separation continuum. Two measures of this separation are the separation descriptor and the hourly leak rate pressure integrity. The separation descriptor [Aa:Bb] is a convenient measure when the hourly leak rate is not appropriate [25].

A four-level classification system of hourly leak rate R h is given in ISO ISO classification is generally applied to devices with rigid physical barriers. It is acknowledged that overlap exists with ISO , particularly with the first three items of the Figure A. Figure A. Operator equipped hood, clean air hood with normal cleanroom garments and gloves may reach into device for access and transfer.

Clean zone is at positive pressure. Restricted air overspill Aerodynamic and physical Access severely restricted by Laminar-flow hood, clean air curtains or fixed screens. May have transfer control or hopper, be hourly leak rate or other flexible film walls. May be operated under animal test house isolator, operation negative pressure. NOTE 1 Examples are not design specifications or recommendations. NOTE 2 Device boundaries may overlap. Dual mode separative devices usually have a large degree of physical separation in their design, and may be capable of either open or contained atmosphere operation during specific periods of their operation.

The configuration of the airflow supplied will be application specific. The discharge of the pressure-relief device is connected to the exhaust gas system. Inert gas systems should only be used with special precautions and only on equipment designed for their application. Inert gases can kill by asphyxiation. The three main gases in general use, and in order of cost, are a nitrogen, b helium, c argon. The applications of inert systems are various and wide ranging.

Gases from bottled or stored systems should be reduced in pressure before admittance to a flow regulator. From the flow regulator, the gas is piped to the inlet valve and a gas swirler or distribution head, mounted inside the separative device.

The gas is swirled to the extremities of the separative device before exiting via an extract valve to discharge. A pump is used to recirculate gas. The gas passes through the inlet filter, inlet isolation valve and swirler into the separative device, similar to the single-pass system.

The return from the separative device passes through a HEPA filter and isolating valve to a molecular column s , catalytic column, or both. If solvents or other substances are released, the pump suctions and service columns should be protected by a suitable protective column containing for example activated charcoal or an appropriate absorber.

Normal practice would be to fit two columns of each type, one in use and one reforming. Molecular columns are reformed by heating and vacuuming down. Separative-device pressure is maintained by a charge-gas system in conjunction with a low-level pressure switch monitoring separative-device pressure. Overpressure requires a pressure-relief system. Transfer devices should be of the B2 class referred to in Annex D. The application of this annex is limited to gloves, gauntlets, glove sleeve systems and half-suits.

Gloves tend to form the weakest link in the pressure integrity of a separative device. Operator and product protection is limited by choice of glove system and glove material. The following list of materials gives an outline guidance but is not exhaustive. As new materials are developed, this list may expand. For full information, glove manufacturers should be consulted. However, latex articles are not impermeable to gas, perish in ozone, offer no resistance to flame, hydrocarbons and oxidizing salts and poor resistance to esters, acids and bases.

The potential of life-threatening allergic reactions should be considered. This chloroprene is self-extinguishing, i. Polychloroprene is highly resistant to ozone, ultraviolet light, concentrated acids and bases, and strong oxidising agents. Polychloroprene articles are unsuitable for work with hydrocarbons, halogens and esters.

Nitrile articles stand up well to aliphatic hydrocarbons and hydroxyl compounds. Other materials are resistant to H2O2, as well. The resulting glove possesses all the technological qualities of polychloroprene but is more impermeable to gases due to the butyl layer. The chlorosulfonated polyethylene then provides protection against all strong oxidising agents.

These type of gloves, which require delicate handling, are normally worn as a pre-glove or inner glove. If several operators are required to work on the same device, the size of the largest hand is naturally chosen.

When several operators use the same glove, consideration should be given to hygiene. Typical lengths are mm, mm and mm. The length of the sleeving is chosen as a function of the application. For a separative device with several openings, adoption of the ambidextrous glove is advised, permitting use of the same glove with either the left or the right hand.

Several cuff shapes are also available, such as conical, telescopic and cylindrical. The glove-port bung is a removable item that can provide a high integrity seal when a glove or glove sleeve system is not in use. Care should be taken not to dislodge new glove. See Figures C. Instructions for replacement are provided as follows. The sleeves are attached to the glove ports and are securely fastened by the action of an O-ring gaiter and metal clamp in a similar manner to a gauntlet glove.

The opposite ends of the sleeves are fitted with interchangeable glove cuff rings. A sterile change method is recommended. As an example, by following the instructions while referencing Figures C. However, the glove-change system should be practised on a regular basis to ensure all operators performing the task are competent at this procedure.

Align the new glove, using the free hand, so that the thumb of the glove points upwards. Using the thumb of the hand inside the sleeve, trap the glove-cuff bead onto the centre groove of the cuff ring. Gently stretch the glove cuff into the centre groove with the free hand [see Figure C.

The glove is now inside out and can be removed from the sleeve and discarded as contaminated waste; g Refit the glove security O-ring, holding the O-ring in position initially through the wall of the sleeve with a finger or thumb. Key 1 glove strap assembly 2 gaiter extrusion 3 O-ring seal 4 seal 5 separative-device shell inside 6 glove 7 glove port Figure C.

The half-suits are attached to the separative device and are normally positioned for vertical access. Single-skin half- suits can be used on negative-pressure applications. These diagrams are only intended to be illustrated examples of possible configurations and are not normative design specifications [26]. The examples are not exhaustive. Key 1 separative-device environment 2 background environment 3 ingress 4 egress 5 sealed door 6 work surface of controlled workspace Figure D.

Key 1 separative-device environment 2 background environment 3 ingress 4 egress 5 airflow 6 work surface of controlled workspace Figure D. However, air from the background environment can be trapped and then released into the separative-device environment, and air from the separative-device environment can be trapped and released into the background environment.

Evacuation gases require safe disposal. Key 1 separative-device environment 2 background environment 3 ingress 4 egress 5 sealed door 6 work surface of controlled workspace 7 valve Figure D.

Such transfer devices are not suitable for negative-pressure separative devices because unfiltered air from the background environment would be allowed to reach the separative-device environment.

C1 transfer devices are not recommended where operator and third-party protection is required in positive-pressure separative devices. Key 1 separative-device environment 2 airflow 3 background environment 4 HEPA filter 5 positive pressure 6 ingress 7 egress 8 sealed door 9 work surface of controlled workspace Figure D.

Such transfer devices are not appropriate for use with a positive- pressure separative device. Key 1 separative-device environment 2 airflow 3 background environment 4 HEPA filter 5 negative pressure 6 ingress 7 egress 8 sealed door 9 work surface in controlled workspace 10 exhaust Figure D. Key 1 separative device environment 2 valve 3 background environment 4 HEPA filter 5 ingress 6 egress 7 sealed door 8 work surface of controlled workspace Figure D.

Key 1 separative-device environment 2 three-way valve 3 quick-connect coupling 4 background environment 5 HEPA filter 6 ingress 7 egress 8 sealed door 9 work surface of controlled workspace Figure D.

The transfer device is commonly used as a transport container. Some devices may have disconnects for air bleed. Key 1 separative-device environment 2 background environment 3 quick-connect coupling 4 double interlocked doors or valves 5 work surface or controlled workspace Figure D.

Where pressure or flow is used to create velocity or mass flow to minimize or prevent transfer of unwanted matter, the capability of such systems should be established by agreed, quantifiable, repeatable test procedures.

The test procedures should take into consideration a normal operation, b at rest or standby, c transient changes during a and b , d pressure or airflow failure. Where glove and glove system are used, the induction testing should include the transient volume change when all operator glove positions are inserted or withdrawn simultaneously, as significant pressure changes in excess of 1 Pa can be experienced.

Any equipment with a similar volumetric effect should also be included in the test procedure. Suitable test equipment consists of a aerosol generator and photometer, b aerosol generator and dual-reading discrete particle counter, c spinning-disk droplet generator or similar challenge, and appropriate detection system.

Comparisons of the outside and inside particle concentrations are made to determine if significant penetration has occurred. Test procedures and protocols should be developed for each application. The methods in E. Leaks will be apparent by bubbling of the soap solution. Using a suitable probe, suspected areas can be monitored for leaks. NOTE 2 Other methods can be used for locating leaks, such as pressurisation with ammonia gas and detection with wet pH-indicating cloth, or the use of visible smoke with visual, photographic or video documentation.

It is conventionally assumed that the leakage of a separative device is evenly distributed and does not occur through a single leak path. This assumption may not be appropriate in a separative device. A single leak path could produce an unacceptable local deterioration of the atmosphere.

Therefore the design should emphasise, where applicable, the prime importance of specifying a suitable leak method. Precautions should be used when using inert test gases. When using helium, care should be taken to ensure that the gas test mixture inside the device is well mixed. NOTE 1 Helium can penetrate polymeric materials and the off-gassing can create false positives. NOTE 2 More information may be found in reference [24].

The leak rate is measured at the normal operating pressure usually about Pa for checking during operational use, and up to 1 Pa for the acceptance test. The above methods are specified for negative-pressure tests, which apart from the oxygen method can be undertaken either in positive- or negative-pressure mode.

The appropriate mathematical changes needed to be undertaken when calculating the results. The Parjo test may be appropriate for conditions requiring minimisation of contamination of the test equipment or reduction of test times. Pressure tests at close to atmospheric conditions are subject to changes in temperature and ambient parameters. The use of sensitive instruments to measure parameters will greatly contribute to the accuracy of these tests.

Separative devices that may, during normal operation or system failure, experience both positive and negative modes should establish quantitative leakage rates in both states. However, any test carries some small degree of risk to equipment and operator.

During the acceptance test, the safety precautions to be observed are essentially common-sense and related to excessive over- or under-pressure conditions of the separative device under test. The specific proof test pressure should never be exceeded, since structural damage can be caused to thin walls, etc. Depression tests are also liable to cause damage, i. When testing equipment for high or medium pressure integrity, a more questioning approach is required. An isolation pressure rise test, i.

These test methods are highly sensitive to small volume changes, therefore any installed equipment which may be liable to a volume change can not only lead to spurious result but also allow the release of materials, e. If inert gas from pressurised containers is to be used as a test medium, the necessary pressure relief and regulation equipment must be installed and checked before tests are carried out.

Refer to appropriate precautions in the handling, storage and use of compressed gases. It is imperative that local safety regulations be followed. Before testing is contemplated, a thorough enquiry should be completed.

The enquiry should ensure that isolation of the separative device can be carried out in a logical and safe manner that allows a rapid return to normal operating conditions in the event of an emergency. When tests have been completed or postponed, it is important to ensure that the separative device is made safe, especially if left unattended overnight in unheated conditions.

A temperature drop of a few degrees can cause considerable stress on a thin-wall section left in negative-pressure conditions. The allowable leak rate and the sensitivity required to detect the rate are important factors. If very low leak rates are required, achieving a stable condition is sometimes difficult due to climatic changes.

If practicable, the separative device should be insulated. Small changes in ambient conditions can produce apparent leak rates approaching or even exceeding allowable rates. The separative device under test needs to be in an area free from the effects of direct sunlight and drafts. To ensure that all equipment is at the same temperature, the test equipment should be in position approximately 30 min prior to the test, or longer if possible.

Maintaining stable ambient conditions can be difficult. If the necessary stability cannot be maintained for the test period, then the test should be conducted before or after normal working hours. The testing of separative devices in a controlled atmosphere can present some difficulties.

Inadequate or faulty controls can cause sudden variations in the atmospheric pressure, and access through airlock doors may need to be restricted while observations are proceeding.

It is essential to consider the relevant safety orders in force. The best approach may be to carry out the test during quiet hours or during meal breaks. NOTE 2 Potential risks from leaks require careful assessment.

Inward leakage in negative-pressure devices through small orifices tend to produce high-velocity jets of potential contamination that are unlikely to be diluted by the airflow of the separative device. Similarly, positive-pressure devices that have similar outward leaks can create unacceptable localised contamination. The test methods in Clause E. The volume of the gas leaking in or out is proportional to the pressure change when corrected for any barometer and temperature changes. The volume of gas leaking either in or out of the total test volume constant is proportional to the pressure change.

Therefore, the hourly leak rate is equal to the fractional pressure change in one hour. Changes in temperature and barometric pressure during the test require corrections to the hourly leak rate as shown by Equation E. NOTE With the exception of the oxygen test, the test methods assume constant-volume rigid structure devices.

Thin- or flexible-system leakage rates obtained by pressure methods will vary due to volume changes. Gloves and half-suits should be blanked off during containment leak tests using other than the oxygen method. Table E. NOTE 2 Parjo method was included where appropriate. NOTE 3 ISO test methods apply to negative-pressure separative devices but can be modified for positive-pressure separative devices, with the exception of the oxygen method.

Where there is airborne contamination on the inside of a positive-pressure separative device, flow through the leak allows this airborne contamination to reach the background environment around the separative device. In both cases, the concentration of the leak can be diluted by any airflow in the space that it enters. A mass balance equation is used to estimate the hourly leak rate from the equilibrium concentration of contaminant in the two air volumes connected by the leak.

In practice, a significant safety factor should be allowed to minimise local effects. NOTE Once quantitative acceptance results have been obtained, it is worthwhile to undertake a positive-pressure test for comparative routine testing at operating pressures, especially for a separative device that should not be compromised by the use of negative-pressure testing, e. Separative devices that cannot achieve the classification acceptance test pressure of 1 Pa but still require an hourly leak rate for hazard analysis purposes should test at Pa for times less than 1 h.

The resulting hourly leak rate should be doubled for the purposes of analysis [see Equation E. Other glove leak test methods may be used as agreed by customer and supplier in appropriate situations.

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WebISO Cleanrooms and associated controlled environments � Part 1: Classification of air cleanliness by particle concentration This standard was last reviewed . WebINTERNATIONAL STANDARD ISO (E) � ISO � All rights reserved 1 Cleanrooms and associated controlled environments � Part 7: Separative devices . Web[SOURCE: ISO , ] resolution smallest change in a quantity being measured that causes a perceptible change in the corresponding indication Note 1 to .